The smelting process in this company is facilitated in the reverberatory furnace with the annual capacity of 60 000 tons of anodic copper. Chemical composition of Fly ash, Copper slag and Cement Component Fly ash Copper slag Cement SiO2 33.05 21.1 Al2O3 30.08 2.79 4.7 Fe2O3 4.62 13.6 2.8 CaO 1.75 6.06 63.8 Na2O 0.76 0.36 0.5 MgO 0.18 1.44 2 K2O 0.36 0.55 0 SO3 0.19 1.84 2.5 LOI 0.6 0.54 2.1 2.2 Copper slag Copper slag … The separation of a specific copper slags into the iron and glass phases depends largely on its exact chemical composition. Slags, copper smelting CAS Number: 67711-92-6 IUPAC Name: slag, copper smelting . Results from specific gravity and water absorption tests revealed that copper slag has a specific gravity of 3.30 which is higher than that of sand, whereas the water absorption values for copper slag and sand were about 0.65% and 1.01%, respectively. The National Council for Cement and Building Materials (NCB) has done pioneering work in the area of utilisation of industrial by-products for cement manufacture. MineralTech CP Copper Slag Safety Data Sheet Prepared according to Federal Register / Vol. Copper slag is a byproduct obtained during smelting and refining of copper ore rich in sulphides and oxides of iron and copper, in the course of removing iron as iron silicate. Manufacturer, Supplier & Exporter of various industrial machines for sale at low price with best quality. Methods have evolved and vary with country depending on the ore source, local environmental regulations, and other factors.. As in all mining operations, the ore must usually be beneficiated (concentrated). The slag is a complex mixture of metals, sulphides, silicates and oxides with a glassy amorphous material. To describe the removal of copper from the melt by a solvent or slag, the general rate equation for impurity removal during slag refining in steelmaking is used, with experimentally determined distribution ratios for copper with the specific solvent and slag compositions. This high gold content makes them a relatively valuable raw material. 3). Keywords: slag cleaning, stirring mode, copper slag, submerged arc furnace, stirring reactor Abstract Slags resulting from pyrometallurgical copper processes are important by-products to be controlled in structure and composition. Nickel-copper converter slag 'A'- 100 kVA and 200 kVA. This assumes that transfer of copper through the melt phase is rate-limiting. Copper slag is the one of the industrial waste available. The old pyritic tailings contained small amounts of base metals but relatively large amounts (0.67 g/t) of gold. Copper slag is a copper industry waste that is essentially used as an abrasive for metals to remove coatings or paintings, due to its hardness, sieve distribution and rough surface, mainly in the naval industry. in the slag composition was the main factor in the attainment of the purity. TYPICAL PROPERTIES OF COPPER SLAG Table 1 Chemical Composition of Copper Slag Property slag when mixed with local soil (available at Anna nagar, (% wt) Iron Oxide – Fe 2O 3 42 – 48 Silica – SiO 2 26- 30 Aluminium Oxide – Al 2O 3 1 – 3 Calcium Oxide – CaO 1.0– 2.0 Magnesium Oxide – MgO 0.8– 1.5 (Ref. The slag had a composition of Co: 0.45%, Cu: 3%, Fe total: 47%, Ni: 3.5%, and S: 3%. Typically, the majority of its composition is iron oxide and silicon dioxide, formed when molten slag is quenched in cold water. It is a by product of copper production from copper ore. During smelting, a molten pool of copper forms at the bottom of the furnace while a layer of impure metal, which is the slag, is drained off from the top. Ebonygrit distinguishes from light-weight blasting slag, due to its high density property. The chemical composition of the wastes used is shown in Table1. To secure its supply in future, it is utmost important to recover cobalt efficiently from industrial wastes and recycled End-of-Life batteries. Copper Slag . For the analysis of the slag composition influence on the copper losses, we used the 24 Ž. Živković / JMM 45 (1) B (2009) 23 - 34. data obtained from the industrial conditions in the Copper Smelter Company – RTB Bor, (Serbia). effect of Slag composition on copper losses to slag. The main phases of slag are fayalite and magnetite. The main existing form of copper in the slag was primarily the pure copper metal, a spot of cuprous oxides and matte were also included in the sample. During the smelting process at 1250°C, copper liquid settles down due to higher density while copper slag remain on the surface in the segregated state. Smelting Gresik Smelter and Refinery Address Desa Roomo, Kecamatan Manyar PO. Copper slag properties in reverberatory furnace smelting, flash smelting, and other processes are similar. The content of base metals in the metallurgical slags was also relatively high. 2). Get Price > Using converter slag from a nickel-copper plant, tests were carried out, in 1990, on a 100 kVA furnace (operated at 30 kW) and on a 200 kVA furnace (operated at 85 kW), at low additions of reductant (in order to minimize the reduction of iron). No. Leaching tests on mechanically activated samples gives an idea of the resistance to leaching of the heavy metals even upon weathering. Table 3.2 presents the wide-range chemical composition of copper slag from different sources. The phases and composition of the slow cooled slag were analyzed. Due to its chemical & physical composition which includes high iron, silica, and aluminum oxide content, it can be used as a partial replacement for sand in concrete mixes. Typically, the majority of its composition is iron oxide and silicon dioxide, formed when molten slag is quenched in cold water. However, it costs less when bought in bulk quantities. number of slag samples of varying compositions derived from the use of several copper concentrates indicate poor leachability of the heavy metals and assures long-term stability even in extreme atmospheres. Slags, copper refining EC Number: 266-970-4 EC Name: Slags, copper refining CAS Number: 67711-94-8 Molecular formula: The substance is a UVCB for which it is not possible to provide a molecular formula and a molecular weight. A composition comprising: (1) slag as a first cementitious material, the slag having a specific [...] surface area greater than 9500 square centimeters per gram and less than three weight percent of particles larger than 7.8 micrometers and (2) water in an amount of water to … Copper slag and lime form cementateous material on hydration. Furthermore, in ternary compound systems with constant one component, the influence of the weight ratio of the other components was investigated, from a product purity viewpoint. In pre-industrial contexts, copper slags usually reveal complex compositions. 6700+ copper slag Buyers-Importers – Access to copper slag Wholesalers, Distributors, Purchasing and Trade Managers, Traders and Importers Directory.Get Latest copper slag buying leads, quotations and buy offers from Bangladesh Importers, Canada Importers, China Importers and Germany Importers. Ebonygrit is a disposable high-density blasting slag made from a by-product of copper production. Cobalt is a critical, high-value metal used extensively in batteries and other sustainable technologies. Manufacturer's Name PT. Importance Of Surface Preparation. PDF | The article analyzes the scientific problems of the copper industry. Product identifier Product name : … A typical smelting slag contains approximately 30–45% FeO, 30–40% SiO2, 5–10% Al 2 O 3, 2–6% CaO, and 2–4% MgO (Kokal, 2006). It does not pose any health hazard compare to the usage of silica sand. Their macrostructure ranges from a very heterogeneous aggregate of unreacted minerals bound by a fused phase, up to almost perfectly homogeneous melt (Fig. Low cost expendable abrasive material suited for open blast cleaning. This slag was produced by using waste materials such as copper wires, dust from tin production, old television and radiators from cars as raw materials to generate copper, lead, tin and nickel. The mineral composition is given in Table II. copper slag is very low as compared with the natural sand and it affects on workability of concrete. 58 / Monday, March 26, 2012 / Rules and Regulations Revision date: 08/25/2015 Supersedes: 10/02/2014 Version: 2.0 08/25/2015 MineralTech CP Copper Slag Page 1 SECTION 1: Identification of the substance/mixture and of the company/undertaking 1.1. Copper Slag Price can range from INR 250 to INR 1,000 per metric ton. This cooling process fractures the slag into coarse and angular particles, making it an ideal blasting slag with optimal blasting properties. IUPAC Name: slag, copper refining . 77, No. Schematic flow diagram for leaching of copper slag. The factors which affected the copper recovery efficiency such as grinding fineness, pH value of flotation medium, different collectors and floating process were investigated. Copper extraction refers to the methods used to obtain copper from its ores.The conversion of copper consists of a series of physical and electrochemical processes. Above: The chemical composition of granulated copper slag. The major phases are fayalite with silicates. The copper slag used in this research was a secondary slag from a Belgian recycling plant. The amorphous content of the copper slags is high, approximately 30%. Furnace products are semi-blister copper, calcareous slag … Copper slag is an excellent by-product or waste material that retains its original properties. The price of Copper Slag depends on the quality and usability of the slag. The average composition of primary copper slag corresponds to 3040 % iron, 35– -40% silica, less than 10 % of alumina and calcium oxide and copper content is around 1%Cu, similar to the ore mined. Table 1. A process for autogenously smelting copper sulfide ore concentrate directly to semi-blister copper in which a calcareous flux is charged directly to an autogenouse furnace along with concentrate and copper-containing coolant. Copper slag that is hard and free from silica is considered to be of higher quality. After the wearing process, copper slag retains most of its original properties, and remaining an environmental problem. The best consequence was achieved when the content of alumina was in the range of 23–27%. In practice, however, this is not always known in detail. The multiple extraction leaching tests indicate … Manufacturer Information. Box 555 Gresik 61151 Jawa Timur - Indonesia Telephone Number : 62-31-397-6458/59 Fax Number : 62-31-397-6460 Copper Slag is a by-product produced in the manufacturer of copper. Due to rapid cooling, the melt generally consists of a fine grained mixture of different phases (Fig. GSR - SDS 005. 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